Industrial · Hardware & firmware
Industrial controller recovery
Designed the embedded controller for a commercial industrial heating product used in demanding field environments. Simplonics led embedded delivery - hardware architecture, firmware, manufacturing support, and production validation.
Challenge
Production was being impacted by controller failures, hardware inconsistencies, and limited engineering documentation. Root-cause analysis was difficult, extending bring-up time and slowing reliable manufacturing.
Results
Established a stable production platform with predictable manufacturing, repeatable board bring-up, improved controller reliability, and a documented engineering process that reduced risk for future product iterations.
Solution
- Redesigned the controller hardware architecture
- Developed production-ready embedded firmware
- Built a structured hardware and software verification process
- Traceability from requirements to validation
- Resolved manufacturing variability affecting production reliability
- 80%Faster time to market
- 95%Controller error rate reduction
- Production-readyRepeatable prototype-to-production path
Next step
Ready to simplify the path to production?
Initial consultations are free. Tell us what you’re building - we’ll help you find the shortest reliable route.